FRICTION STIR WELDING PROCESS SOLUTION

YOUR RELIABLE PARTNER
  • UNIVERSAL FSW offer a comprehensive full-service and support you from initial process consult and design, through manufacturing and installation of the machines, maintenance of equipment, customer training, and industry expertise. Our Service Representatives are knowledgeable and professional with the FSW technical support and background to handle any customer problem.
  • UNIVERSAL FSW is your reliable partner throughout the whole lifetime of friction stir welding.
1

PROCESS CONSULTING 

More than 20 years of experience UNIVERSAL FSW experts support you from process consulting through results of experiments and feasibility studies we needed.

We provide:

  • Feasibility of FSW welding
  • Develop suitable process, optional program
  • Processes and parameters
  • Different metal material welding studies
  • Functional testing for product and simple weld
  • FSW tool development

Your Advantage:

  • Assessment of the production parameters
  • Acquisition of technology support and process experience
  • Process stability and optimization
  • Force analyses
  • FSW tool study(e.g. Stationary Shoulder, RPT, Bobbin tool, Retractable Pin-Tool
2

Design of the product

Our experts are always available provide advice and support for your product/workpiece. Our workshop is available for designing, testing and development work, and production of initial sample parts.

We provide:

  • Optimized design of the product/workpiece
  • Geometries proposal optimum
  • Prototype production

Your Advantage:

  • Production of sample parts
  • Assessment of workpiece feasibility
3

FSW machine solution 

UNIVERSAL FSW solutions are based on optimize the welding process that provide FSW machine concepts for you. The FSW machines include about customer requirement and regular machine in our machine catalogue.

We provide:

  • High-quality machine
  • Selection of suitable size machine
  • Clamping technology
  • High system availability

Your Advantage:

  • High rigidity and precision machine
  • Clamping precisely positioned and tightly supported
  • Cost/benefit analysis
4

Automation Industry

As we know, Automated systems are essential parts of any complete production system. Not only we develop and fabricate high-quality machine also develop fully automated production lines which are satisfy customer’s requirement

We provide:

  • Automated machine and system
  • Automated clamping devices
  • Automated machine and clamping devices
  • Automated process monitoring and control
  • Automated Hydraulic and pneumatic system

Your Advantage:

  • Without human intervention
  • Reduces costs and risks
  • Improves process and product quality
  • Reduces test time
  • Increase production efficiency
  • Real-time monitoring data and parameter
  • Reliable and repeatable weld quality
5

Turnkey Solution

We offer a professional and comprehensive turnkey packages and support you from the start to the end , our team develops together with you exactly to your needs. 

We provide:

  • Process and parameter studies
  • Calculation of clamping times
  • Flexible production lines concept
  • Customer service and support

Your Advantage:

  • Determination of process parameters
  • Received the clamping times and machine quantity from us
  • Optimized design of the production line
  • Assessment of infrastructure (space, energy requirement, etc.)
  • Responds quickly by our service team
6

Quality experiment 

Do you have any question about the quality of your product? We support you with a quality services, our quality control experts support you with particular analysis :

We provide:

  • Welding technology examinations 
  • Visual inspection, tension and bending tests, 
  • Coordinate measuring machine (CMM) testing, 
  • Weld surface analysis
  • Macrographic tests (Vickers VH/Brinell BH)

Your Advantage:

  • FSW Standard DIN EN ISO 25239 – Part 1–5